Graphite Products For Automotive Aluminum Casting

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Graphite Products For Automotive Aluminum Casting
Details
Aluminum alloy casting graphite products are specialized consumables for the production of wheel hubs, chassis components, engine housings, and new energy aluminum die-cast parts. They include a full range of accessories such as graphite rotors, graphite sleeves, graphite blocks, and casting molds. The main features are resistance to aluminum liquid erosion, low adsorption, high thermal conductivity, and resistance to high-temperature oxidation, which effectively reduce air holes, inclusions, and burrs in aluminum castings, stabilize the forming quality of automotive aluminum castings, and are compatible with all processes including die-casting, pouring, and continuous casting rods.
Category
Automobile Aluminum Casting Graphite
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Description

Product Details

 

This product is made of fine-grained high-purity graphite substrate, which has been treated by high-temperature densification. It is combined with a special cast aluminum-grade anti-oxidation coating. The material does not react chemically with molten aluminum, does not stick to aluminum, and does not absorb aluminum. It is formed through precise machining, suitable for processes such as aluminum liquid degassing, flow diversion, shaping, and cooling and shaping. The entire process strictly controls low ash content indicators to prevent impurity contamination of the aluminum liquid and meets the strict standards for mass production of automotive precision aluminum castings.

High-temperature Vacuum Graphite Parts
High-temperature Vacuum Graphite Parts

 

Product features

 

1. Resistant to erosion by molten aluminum and does not flake or powder off even after long-term immersion.
2. Extremely low thermal expansion coefficient, does not deform during high-temperature casting, and maintains stable casting part dimensions.
3. Self-lubricating and non-sticky aluminum surface, smooth demolding, reducing surface defects of the castings.
4. Uniform and rapid heat conduction, accelerating the solidification of the aluminum liquid and enhancing the production rhythm of aluminum casting.
5. Excellent oxidation resistance, with a much longer service life in high-temperature furnaces than ordinary graphite parts.

Product Advantages

 

Ordinary graphite products have high ash content, are prone to adhere to aluminum, and are highly susceptible to oxidation. This can easily lead to excessive air holes in automotive aluminum castings, rough surfaces, and low yield rates. The series of cast aluminum-specific graphite parts in this product have undergone a dual process of sealing holes and anti-oxidation treatment. They do not contaminate the aluminum liquid and have stable degassing effects. This can significantly reduce the scrap rate of cast aluminum, decrease the frequency of equipment shutdown and replacement, effectively lower the comprehensive production costs of automotive die-casting production lines, and are suitable for large-scale automated cast aluminum production lines.

Graphite Insulation Shield/Canopy

 

Graphite Susceptor/Tray

Product technical parameters

 

Test Item

Specification

Material Grade

Casting grade fine grain graphite

Carbon Purity

≥ 99.95%

Bulk Density

1.72–1.82 g/cm³

Thermal Expansion Coefficient

≤ 0.6×10⁻⁶/℃

Working Temperature

≤ 1800℃ continuous casting

Anti-oxidation Treatment

Special aluminum casting anti-oxidation coating

Aluminum Adhesion Property

Non-stick molten aluminum

Degassing Efficiency

≥ 50% hydrogen removal rate

Dimensional Tolerance

± 0.04 mm

Application

Automotive aluminum alloy casting & die casting

Help FAQ
Common Problem
  • Graphite parts stick to aluminum

    Ordinary graphite has large pores. The sealed hole processing technology is adopted to prevent aluminum liquid from penetrating and adhering.

  • Graphite Susceptor/Tray

    Many pores in castings: High-purity and low-sulfur material, combined with efficient degassing graphite rotor, thoroughly purifies the aluminum liquid.

  • Short service life

    Exclusive cast aluminum anti-oxidation coating, delays high-temperature oxidation loss, and extends the service period.

 

 

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