Aluminum Degassing Graphite Transfer

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Aluminum Degassing Graphite Transfer
Details
The product is divided into two major series: the ordinary isostatic pressure graphite rotor and the SiC (silicon carbide) coated long-term anti-oxidation rotor. All are processed by isostatic pressure graphite integration with uniform fine particles, suitable for long-term operation at 700~900℃ molten aluminum conditions, covering all scenarios such as small laboratory refining furnaces, continuous aluminum water online degassing equipment, and large-scale casting static furnaces.
Category
Graphite Rotor
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Description
Rotor for Aluminum Foundry

The aluminum degassing graphite rotor (Graphite Degassing Rotor for Molten Aluminum) together with the matching graphite hollow shaft is the core consumable component of the rotary aluminum liquid refining equipment. By means of high-speed rotation, it shears argon / nitrogen into micron-sized bubbles, effectively removing dissolved hydrogen and alumina inclusions from the molten aluminum, and reducing the defect rates of pores and porosity in the castings.

 

Core working principle:
The hollow graphite shaft is filled with high-purity Ar/N₂ inert gas. The bottom impeller rotates at a speed of 300-700 r/min. The streamlined multi-blade structure generates strong centrifugal shear force, cutting large bubbles into micro-bubbles with diameters of 0.1-1 mm. During the process of the bubbles rising to the surface, they adsorb hydrogen gas from the molten aluminum and solid inclusions. The molten aluminum with hydrogen content is discharged to the surface, effectively controlling the hydrogen content in the molten aluminum to be within 0.12 ml/100g Al, significantly reducing the casting scrap rate.

Rotor for Aluminum Foundry

 

Rotor for Aluminum Foundry

Structural Special Optimization Design
Multi-diversion Built-in Airway: The internal of the impeller has multiple channels for uniform air discharge, without local air accumulation, ensuring uniform degassing of the molten aluminum;
Streamlined Arc-shaped Blades: The blades have no sharp corners, reducing the wear and erosion of the molten aluminum and lowering the risk of graphite debris contaminating the molten aluminum;
Thickened Root Strengthening Structure: The connection position between the impeller and the shaft is thickened and reinforced to resist high-temperature thermal shock and high-speed torsional stress, making it less likely to break;
Hollow Sealed Transmission Shaft: The inner wall of the airway is smooth and free of dust accumulation or blockage, suitable for long-term continuous 24-hour production.

 

Brand Quality Service
 
Oxidation Resistant Graphite Rotor
Isotropic high-purity isostatic pressing substrate, completely preventing aluminum liquid contamination
Fixed carbon ≥ 99.9%, ash content ≤ 80 ppm, extremely low heavy metal impurities such as iron, copper, and nickel, no harmful elements are released at high temperatures; the material density is uniform without layering, the size remains stable at 850℃ high-temperature environment, and it will not release impurities to cause the mechanical properties of aluminum alloy castings to decline. It is suitable for the production standards of high-end aluminum materials in aviation and new energy vehicles.
Degassing Graphite Rotor and Shaft
SiC dense anti-oxidation coating, extending service life by 3 to 5 times
Ordinary graphite rapidly oxidizes and deteriorates when exposed to air at temperatures above 400℃. The CVD silicon carbide coating forms a dense ceramic protective layer, isolating oxygen from contacting the graphite substrate. The service life of the open-air smelting furnace has been extended from 15 days to 75 to 90 days, significantly reducing downtime for replacing spare parts on the production line and lowering the overall cost of material procurement.
Oxidation Resistant Graphite Rotor
Full-size customization + complete set of delivery
The impeller diameter can be 85~350mm, and the shaft length can be 600~5000mm. All can be customized according to the customer's drawings and equipment models. It supports two structures: split rotor and integrated rotor. The impeller and transmission shaft can be purchased separately, or the complete set can be supplied. Samples can be delivered within 7 days.
Oxidation Resistant Graphite Rotor
Full-process quality inspection + International compliance certification
Each product undergoes dynamic balance G2.5 level calibration, size three-coordinate testing, and coating adhesion test before leaving the factory; it holds ISO9001, IATF16949 automotive industry certifications, RoHS environmental testing reports, and meets the admission review requirements of casting factories in the United States, Japan, and South Korea.

 

why choose us
 

Suitable for aluminum alloy casting, automotive wheel hubs, aluminum profiles, and precision die-cast parts manufacturers in the United States, South Korea, and Japan.

product-800-500

why choose our products

 

1. The source static pressure graphite is self-produced, and the substrate performance is stable and controllable.
2. Mature CVD silicon carbide coating process, long-term oxidation resistance technology is mature.
3. Mature CVD silicon carbide coating process, long-term oxidation resistance technology is mature.
4. High-precision five-axis machining + dynamic balance correction, high-speed operation without vibration.
5. Quick customization delivery, suitable for the dual needs of overseas research and production.
6. Complete after-sales guarantee, reducing the risk of customer use.

 

How To Cooperate With Us?

 

Our address

Add:Mengzhuang Town, Huixian County, Henan Province, China

Phone Number

Tel:+86 15617175030

E-mail

graphite.jc@gmail.com

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