Graphite Container for Negative Electrode Material

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Graphite Container for Negative Electrode Material
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Our company specializes in the production of Graphite containers for silicon-carbon anodes, graphite sagger for Si-C anode, high purity graphite boat for lithium battery, graphite box for silicon-carbon composite, silicon-carbon anode graphite crucible, ultra-high purity graphite container, custom graphite container for battery R&D.
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Negative Electrode Material Graphite
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Negative Electrode Material Graphite Crucible

Silicon-carbon anode graphite containers (Graphite Containers for Silicon-Carbon Anodes) are the core high-temperature containers specifically designed for the research and production of the next-generation negative electrode material for high-energy-density lithium-ion batteries - silicon-carbon (Si-C) composites. As the key carrier throughout the entire process of silicon-carbon materials from mixing, granulation to final high-temperature sintering (Graphitization/Sintering), their performance directly determines the purity, microstructure and electrochemical properties of the silicon-carbon negative electrode. The products provided in this manual include various forms such as graphite sagger, graphite boat, and graphite box, all manufactured from ultra-high-purity isostatic pressing graphite above 99.99%. They fully meet the strict process requirements of lithium battery giants in the United States, South Korea, Japan, etc. for the next-generation negative electrode materials.

 

Key Preparation Process Points
Raw Material Selection: High-purity graphite with an ultra-high purity of over 99.99% is used as the raw material. For some high-end products, 99.995% (5N) grade nuclear pure graphite is adopted to ensure extremely low impurity content (Fe, Ni, Cu, S, P < 10ppb), avoiding contamination of the high-value silicon-carbon anode material.
Precision Processing: High-precision processing is carried out using a five-axis联动 CNC machining center to ensure that the key dimensions are controlled within ±0.05mm, and the surface roughness Ra ≤ 1.6μm, meeting the strict requirements of the silicon-carbon anode material for the uniformity and cleanliness of the container interior.
High-Temperature Purification and Degassing: After processing, all products need to undergo high-temperature vacuum purification treatment at 2800-3200°C to further reduce impurity content and gas emission rate (≤ 1.0 x 10⁻⁷ Pa・m³/s・kg), ensuring that no gas is released during the subsequent high-temperature sintering process and does not pollute the furnace environment and materials.
Surface Treatment (Optional): SiC (silicon carbide) coating or PyC (pyrolytic carbon) coating can be provided according to customer requirements. The SiC coating can significantly improve the oxidation resistance and wear resistance of the container, extending its service life by 3-5 times; the PyC coating can provide better chemical inertness and avoid reactions with certain special silicon-carbon formulations.

Negative Electrode Material Graphite Crucible

 

Negative Electrode Material Graphite Crucible

Working Principle and Design Features
The core function of the silicon-carbon graphite container is to provide a clean, uniform, and stable reaction environment for the silicon-carbon composite material at temperatures ranging from 1000 to 2000°C, in an inert atmosphere (such as argon) or a vacuum environment.
Design Features:
Structural Optimization: Considering the volume expansion characteristics of silicon-carbon materials at high temperatures, the container is designed with appropriate wall thickness and internal space, which can not only ensure structural strength but also accommodate the expansion of the material and prevent cracking.
Temperature Uniformity: By optimizing the geometric shape, perforation, and wall thickness distribution of the container, the temperature distribution inside and on the surface of the container is ensured to be uniform (±2°C), which is the key to obtaining consistent silicon-carbon negative electrode materials with performance.
Material Selection: Isostatic pressed graphite, due to its excellent isotropic properties, becomes the preferred material for the silicon-carbon container, ensuring the dimensional stability and structural integrity of the container at high temperatures.

 

Precise dimension control and customized services
High-precision processing: Utilizing a five-axis CNC machining center for high-precision processing, the key dimension accuracy is controlled within ±0.05mm, and the surface roughness Ra is ≤1.6μm, ensuring that the containers can precisely match the customers' sintering furnaces.
Customization capabilities: Based on customers' DXF/STEP drawings or specific process requirements, we can provide customized design and processing services, including special shapes, sizes, internal structures, and surface treatments, to meet the individualized needs of different customers.
Rapid prototyping: With a professional R&D and processing team, we can quickly respond to customers' customization requirements. The prototype production cycle is only 7-10 days, helping customers accelerate the progress of new product development.

Negative Electrode Material Graphite Crucible

 

Graphite crucible for lithium batteries

Mass Production of Si-C Anode Materials
Application scenarios: Large-scale production lines for high-energy-density lithium-ion batteries with silicon-carbon anode materials, used in fields such as electric vehicles (EV) and energy storage systems (ESS).
Customer challenges: Improving the batch consistency, energy density and cycle life of silicon-carbon anode materials, while reducing production costs and equipment downtime.
Our solution: Provide the SCS-9999 type silicon-carbon anode graphite crucible, manufactured with 99.99% high-purity isostatic pressure graphite, featuring excellent high-temperature stability and dimensional accuracy, which can be precisely matched with the customer's continuous or intermittent high-temperature sintering furnaces.

 

Research and Development of High-end Silicon Carbon Anode Materials (R&D of High-end Si-C Anode Materials)

 

Application scenarios: For the research and pilot production of new types of silicon carbon anode materials with high silicon content, ultra-thin form, and silicon oxide (SiOx).
Customer challenges: Precisely control the microstructure and performance of silicon carbon materials, quickly screen out the optimal formula and process, and accelerate the launch of new products.
Our solution: Provide the SCB-99995 type silicon carbon anode graphite boat, which is made of 99.995% ultra-high purity isostatic graphite, with extreme cleanliness and excellent temperature uniformity. It is an ideal tool for the research and development of high-end silicon carbon anode materials.

Graphite Anode Material
Graphite Anode Material

Selection key parameters

 

Purity: Select the appropriate purity level based on the product positioning and process requirements. Generally, for large-scale production, a product with a purity of 99.99% can be chosen; for high-end research and development, it is recommended to select a product with a purity of 99.995% or above.
Size and precision: Select the appropriate container size and precision based on the size of the customer's sintering furnace and process requirements. The critical dimension precision should be controlled within ±0.05mm to ensure that the container can precisely match the sintering furnace.

Quality Inspection Key Points

 

Raw material inspection: Conduct purity, density, hardness, etc. tests on the graphite raw materials entering the factory to ensure they meet production requirements.
Process quality control: Perform size, surface roughness, gas emission rate, etc. tests in key processes such as CNC processing, high-temperature purification, and surface treatment, promptly identify and solve problems to ensure the stability of product quality.
Final product inspection: Conduct comprehensive quality inspections on the finished products, including appearance, size, density, hardness, purity, impurity content, etc., and provide detailed quality inspection reports.
Third-party certification: Can provide testing and certification from third-party authoritative institutions such as SGS and TÜV to ensure that product quality meets international standards and customer requirements.

Graphite Anode Material

 

Vacuum Sintered High Purity Graphite, Dedicated For Semiconductor Heat Sink & Furnace Parts

Why choose us

 

1.Ultra-pure raw materials: Utilize 99.995% isostatic pressure graphite, with low impurities, eliminating silicon-carbon negative electrode contamination, suitable for high-silicon formula mass production and research and development.
2.Precise processing technology: Five-axis CNC processing, with size tolerance of ±0.05mm, smooth inner walls that do not stick to materials, and uniform and stable temperature field.
3.Long-lasting anti-oxidation coating: Optional SiC/PyC coating, increasing service life by 2-3 times, significantly reducing customer replacement costs.
4.Full-size customization: Kiln bodies, graphite boats, and graphite boxes can all be customized according to drawings, with 7-day rapid prototyping and stable batch supply.
5.Strict full-process quality inspection: Comes with ICP impurity and high-temperature performance test reports upon delivery, and has ISO and SGS international certifications.
6.Exclusive overseas services: Connect with US, Korean, and Japanese battery manufacturers, 24-hour English technical support, and complete customs clearance materials.

 

  English Name Core Manufacturing Process Typical Application Scenarios
  Graphite Sagger for Si-C Anode 99.99% high-purity isostatic graphite blank → Precision CNC machining → Surface polishing → High-temperature purification (2800°C) → Vacuum packaging Mass production lines of silicon-carbon anode materials, suitable for continuous or intermittent high-temperature sintering furnaces
  Graphite Boat for Si-C Anode 99.995% ultra-high-purity isostatic graphite blank → 5-axis linkage CNC machining → Ultrasonic cleaning → Vacuum degassing → Clean packaging R&D and pilot production of high-end silicon-carbon anodes (ultra-thin, high silicon content), guarantee uniform heating of raw materials
  Graphite Box for Si-C Anode 99.99% high-purity molded / isostatic graphite blank → CNC machining → Optional SiC surface coating → High-temperature drying → Packaging Storage, transfer and medium-temperature heat treatment (800-1200°C) of silicon-carbon materials, also applicable to batch sintering
  Custom Graphite Container Select 99.99%+ high-purity graphite blank based on customer drawings & demands → Customized machining → Performance testing → Certified delivery Silicon-carbon anodes with special sizes and irregular shapes; R&D of new batteries including solid-state batteries and lithium-sulfur batteries

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