Graphite Insulation Board for High Temperature Furnace
Product Overview
Jincheng graphite insulation boards for high temperature furnaces are precision-machined graphite panels designed for thermal insulation and radiation shielding in vacuum and atmosphere-controlled furnaces. These boards provide excellent thermal stability and high-temperature performance for efficient furnace operation.
Our furnace insulation boards are manufactured from high-density, fine-grain graphite that can be machined to precise dimensions for perfect hot zone fit. Custom thicknesses and panel sizes are available to match different furnace designs and insulation requirements.
Key Features
- Excellent high temperature stability up to 2800°C in inert or vacuum atmospheres
- Good thermal insulation properties for reduced heat loss and energy consumption
- High mechanical strength for structural insulation panel applications
- Precision machined to tight tolerances for perfect hot zone fit
- Low outgassing for clean vacuum furnace operation
- Custom sizes available for various furnace diameters and hot zone designs
- Easy to install and replace during furnace hot zone maintenance
- Long service life with proper atmosphere control and operating conditions
Technical Specifications
| Parameter | Value |
|---|---|
| Material | High density fine grain graphite |
| Density | 1.70 - 1.85 g/cm3 |
| Shore Hardness | 55 - 75 HS |
| Flexural Strength | 40 - 70 MPa |
| Compressive Strength | 70 - 120 MPa |
| Thermal Conductivity | 80 - 130 W/m·K (grade dependent) |
| Max Working Temperature | 2800°C (in vacuum or inert atmosphere) |
| Thickness | 5 mm - 100 mm (custom) |
| Panel Size | Up to 500 x 1000 mm (custom) |
| Tolerance | ±0.2 mm |
Applications
- Vacuum furnace hot zones for thermal insulation and radiation shielding
- Graphite furnace insulation for high temperature vacuum furnaces
- CVD furnace hot zones for chemical vapor deposition processes
- Bell jar furnaces for controlled atmosphere heat treatment
- Sintering furnaces for powder metallurgy and ceramic sintering
- Furnace hot zone repair for furnace maintenance and refurbishment
Why Choose Jincheng Graphite Insulation Boards?
- Furnace-grade graphite optimized for high temperature insulation applications
- Precision CNC machining with accurate dimensions for perfect hot zone fit
- Custom board design based on your furnace specifications and hot zone design
- Competitive pricing as a direct graphite component manufacturer
- Fast delivery - standard boards within 1 week, custom within 2 weeks
- Technical support for insulation design optimization and hot zone improvement
- Consistent quality with strict batch-to-batch quality control
- Global shipping to furnace builders and heat treaters worldwide
Frequently Asked Questions
Q1: What thickness insulation board should I use?
A: Insulation board thickness depends on your furnace temperature, hot zone diameter, and energy efficiency requirements. Please provide your furnace specifications for a recommended insulation design.
Q2: How long do graphite insulation boards last?
A: Board life depends on furnace temperature, atmosphere, and operating conditions. Under typical vacuum furnace conditions, graphite insulation boards last 2-5 years before needing replacement.
Q3: Can you machine custom shapes and cutouts in the boards?
A: Yes, we can machine custom shapes, holes, and cutouts in insulation boards based on your drawings and hot zone design requirements.
Q4: How do graphite insulation boards compare to graphite felt insulation?
A: Graphite boards provide better structural support and dimensional stability compared to graphite felt, but felt provides better thermal insulation. Many furnace designs use both: graphite boards for structural support and graphite felt for insulation.
Hot Tags: graphite insulation board, furnace insulation, graphite hot zone, vacuum furnace insulation, graphite radiation shield, chemical resistant graphite block, conductive graphite block, graphite block EDM use, graphite block industrial use, graphite carbon block, precision graphite block