graphite box for 3000°C graphitization of synthetic graphite anode

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graphite box for 3000°C graphitization of synthetic graphite anode
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3000°C graphite box for synthetic graphite anode, High purity isostatic graphite sagger, Ultra-high temperature graphite container for battery anode graphitization, Coated graphite box for silicon-graphite composite, Graphite crucible for LIB anode material production, Long service life graphite sagger for 3000°C graphitization
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Negative Electrode Material Graphite
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Description
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The 3000°C synthetic graphite anode graphitization special graphite box (Graphite Sagger/Box for 3000°C Synthetic Graphite Anode Graphitization) is a core high-temperature bearing container in the production of lithium battery negative electrode materials. It is specifically designed for the 2800-3000°C ultra-high temperature graphitization process of synthetic graphite and is used to load petroleum coke / needle-like coke-based raw materials. It enables the graphiteification and purification of the materials in an inert atmosphere. As a key equipment that determines the purity, crystallinity and electrochemical performance of the final product, this graphite box must meet four core requirements: ultra-high purity, zero pollution, high-temperature stability and resistance to thermal shock. It is widely used in the production of synthetic graphite anode materials for lithium-ion batteries in high-end electric vehicles (EV) and energy storage systems (ESS).

Material TypeEnglish NameCore Manufacturing ProcessApplication Scenarios
Isostatic pressure graphiteIsostatically Pressed Graphite (IG)Ultrafine powder → Isostatic pressing → Pre-graphitization at 2800°C → Precision CNC machining → Surface treatmentHigh-end synthetic graphite anode requiring high purity, low impurities and excellent stability
Pressed graphiteMolded GraphiteGraphite powder → Mold compression → High-temperature sintering → Graphitization → MachiningMid-to-low grade synthetic graphite, cost-sensitive applications
Coated graphite (silicon nitride / tantalum carbide coating)Coated Graphite (Si₃N₄/TaC coating)Isostatic graphite substrate → CVD coating deposition → High-temperature curingWorking conditions above 3000°C with long service life requirements
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Key points of the process

 

Raw material selection: Use high-purity graphite powder (99.99%+) with metal impurities (Fe, Ni, Cu) ≤ 20 ppm and non-metallic impurities (S, P) ≤ 10 ppm.
Isostatic pressing: Uniformly press at a pressure of 300-500 MPa to ensure three-dimensional isotropy of the material and a thermal conductivity difference of ≤ 5%.
Pre-graphitization treatment: High-temperature treatment at 2800°C to enhance the crystallinity and thermal stability of the material and reduce volume shrinkage during use.
Precision machining: Machining with CNC machine tools, with size tolerance controlled within ±0.1mm to ensure stability of the stack inside the furnace.
Surface treatment: Optional oxidation-resistant coatings such as Si₃N₄ and TaC, which can increase the service life by 3-5 times and reduce carbon pollution.

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Working Principle & Application Process

 

The graphite box plays the role of a "high-temperature protection container" in the synthesis process of graphite anode graphiteization. The core workflow is as follows:
Loading raw materials: Put the granulated petroleum coke / needle-like coke anode materials into the graphite box, with a filling density controlled at 0.8-1.0 g/cm³
Stacking in the furnace: The graphite box is stacked orderly in the graphiteization furnace to form a continuous heating zone, ensuring temperature uniformity (±2°C)
Heating and graphiteization: Under argon / nitrogen protection, heat at a rate of 5-10°C/min to 2800-3000°C and hold for 2-4 hours
Cooling and discharging: Cool down to below 100°C according to the program, remove the graphite box, and obtain high crystallinity synthetic graphite anode materials

Product Structure Design

 

The structural features optimized for the 3000°C graphitization process:
Box structure: Square / Rectangular design, with rounded corners at the four corners to reduce stress concentration and prevent cracking under high temperature
Wall thickness design: Side walls 15-25mm, bottom 20-30mm, balancing strength and thermal conductivity efficiency
Sealing design: The box cover and box body adopt concave-convex fitting to ensure sealing, preventing atmosphere leakage and material oxidation
Ventilation system: 0.5-1mm micropores are opened on the side walls / bottom to ensure air circulation and facilitate the discharge of impurity gases
Stacking structure: Positioning grooves are designed on the top / bottom of the box to ensure the stability of multi-layer stacking, with a maximum stacking height of up to 2m
Size series: Standard sizes 400×400×300mm, 500×500×350mm, supporting customized design

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Key Features

 

Ultra-high Temperature Performance Advantage
Extreme Temperature Resistance: Can operate stably for a long time at 3000°C in an inert atmosphere, and has a momentary temperature resistance of up to 3200°C
Thermal Stability: Volume change rate at 3000°C is ≤ 0.2%, ensuring dimensional accuracy during long-term use
Thermal Shock Resistance: No cracks occur when rapidly cooled from 3000°C to room temperature, thermal expansion coefficient is 2.0-3.0×10⁻⁶/°C
Uniform Heat Conduction: Thermal conductivity is 120-180 W/(m・K), ensuring uniform temperature of materials inside the box and improving product consistency

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High-end Synthetic Graphite Anode Production

 

Core Requirements: High purity (99.99%+), high crystallinity, low impurities, stable electrochemical performance
Recommended Products: Isostatic Pressed Graphite Box (IGB-3000), Coated Isostatic Pressed Graphite Box (CIGB-3000)
Specific Benefits:
Enhanced Product Performance: Graphitization at 3000°C results in an initial Coulomb efficiency of 94%+ and a cycle life of > 1500 times
Reduced Production Costs: Long service life (80-150 cycles) reduces replacement frequency and increases equipment utilization
Ensured Batch Consistency: Homogeneous material ensures uniform heating of the materials within the box, with product performance fluctuations < 2%

Silicon-carbon composite anode material production (Silicon-Graphite Composite Anode Production)

 

Core requirements: High-temperature stability, anti-expansion, low pollution
Recommended product: Coated isostatic press graphite box (CIGB-3000)
Specific value:
Inhibit silicon particle expansion: Provide stable accommodating space, reduce material pulverization
Prevent impurity pollution: High-purity material avoids silicon-carbon materials being contaminated by metallic impurities
Improve cycling performance: Stable graphiteization environment keeps the capacity retention rate of silicon-carbon composite materials > 90% (1000 cycles)

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Our Service

Offer solutions specifically for customers who produce graphite anode materials for graphite mines

01

Coating technology upgrade

Develop more efficient anti-oxidation coatings (such as SiC, BN composite coatings), with service life increased to over 200 times.

02

Lightweight design

Optimizes the wall thickness structure to reduce weight by 10-15% while maintaining strength, thereby improving loading efficiency.

03

Integrated solution

Offers a complete design including graphite boxes and graphite furnaces, enhancing the overall process efficiency and stability.

modular-1

 

 

ParameterUnitIsostatically Pressed Graphite Box (IGB-3000)Coated Isostatic Graphite Box (CIGB-3000)Molded Graphite Box (MGB-3000)Test Method
Basic Properties     
Carbon Content%≥99.99≥99.99≥99.95GB/T 3521-2008
Ash Contentppm≤200≤250≤500GB/T 3521-2008
Densityg/cm³1.85-1.901.83-1.881.75-1.80Archimedes Method
Porosity%≤10≤12≤15Mercury Intrusion
Thermal Properties     
Max Working Temperature (Inert)°C300031002900Thermal Analysis
Thermal Conductivity (25°C)W/(m·K)150-180140-170120-150Laser Flash Method
Thermal Expansion Coefficient (25-1000°C)10⁻⁶/°C2.0-2.52.2-2.72.5-3.0Dilatometer
Thermal Shock ResistanceCycles≥50≥80≥303000°C→RT Quenching
Mechanical Properties     
Flexural StrengthMPa≥45≥42≥35Three-point Bending
Compressive StrengthMPa≥130≥125≥110Uniaxial Compression
Shore Hardness-68-7265-6960-65Shore D Hardness Tester
Modulus of ElasticityGPa10-129-118-10Ultrasonic Method
Chemical Impurity Contentppm    
Iron (Fe)ppm≤15≤18≤30ICP-MS
Nickel (Ni)ppm≤8≤10≤15ICP-MS
Copper (Cu)ppm≤5≤7≤10ICP-MS
Sulfur (S)ppm≤8≤10≤15Combustion Method
Phosphorus (P)ppm≤5≤7≤10ICP-MS
Dimensional Specifications     
Standard Size (L×W×H)mm400×400×300, 500×500×350Same as aboveSame as aboveCustomizable
Wall Thicknessmm20-2520-25 (including 2-3mm coating)20-25Vernier Caliper
Lid Thicknessmm15-2015-2015-20Vernier Caliper
Dimensional Tolerancemm±0.1±0.1±0.2Coordinate Measuring Machine
Service LifeCycles80-100120-15040-60Industrial Test (3000°C, 3h cycle)

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